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Recently, the annual output of 1 million tonnes of sand making building project in Henan Province has successfully completed the installation and put into production, marking the project has entered the official production stage. The project is constructed by Shanghai Jianye Heavy Industry Machinery Equipment Co., Ltd. and adopts advanced technology and equipment, which has obvious advantages in environmental protection, energy saving and high efficiency.
It is reported that the sand making building project park covers an area of hundreds of thousands of square metres, including raw material storage area, crushing area, screening area, sand washing area, finished sand storage area and other functional areas. Among them, the crushing area and screening area are the core part of the sand making building project, which is also the key link affecting product quality and production efficiency. For this reason, the project has introduced the leading sand processing equipment in China, which, together with the self-developed control system, realises the automated operation of several processes such as crushing, screening and conveying.
In addition, the project also focuses on environmental protection and energy saving aspects. In the sand making process, through scientific process design and equipment selection, it has achieved effective treatment of waste gas, waste water and noise, and met the relevant standards. Meanwhile, in terms of energy utilisation, the project adopts a number of energy-saving measures, such as circulating air cooling technology and waste heat recovery, which effectively reduces the production cost and impact on the environment.
According to the person in charge of the project, the commissioning of the sand making building project will provide high-quality sand and gravel materials for the local construction, cement and other industries, and will also drive the development of related supporting industries and promote the sustainable and healthy development of the local economy. In the future, the project will continue to optimise the equipment and process flow, continuously improve product quality and production efficiency, and provide customers with better services and products.
Equipment Advantage
Fully enclosed design ---- negative pressure inlet air control dust overflow, in line with environmental standards.
Reasonable process flow ---- equipment with excellent performance, high efficiency and energy saving, large processing capacity.
The three main machines ---- vertical shaft breaker, horizontal screen, powder selector equipment, excellent performance, high efficiency and energy saving, large processing capacity.
The overall structure is designed to be compact ---- occupies a small area and reduces the cost investment.
Full-automatic control system ---- is easy to operate with one key to start and stop. It can be connected to the central control system and monitored by remote computer and mobile phone.
Stable product quality ---- suitable for large-scale industrial production, safe to use and easy to maintain.
Market Analysis
The mechanism sand market is currently suffering from the problems of insufficient supply and unstable quality, which is mainly due to the traditional sand making process and equipment. And with the continuous progress of technology, new sand making equipment and technology continue to emerge, sand making building has become a new type of high-efficiency, high-quality sand making equipment. Therefore, the project of one million tonnes per year sand making building is in line with the market demand and can meet people's demand for mechanism sand.
Production Process
The sand making building project adopts advanced sand making technology and selects the process of sand making machine combined with air screening machine to make high-quality mechanism sand from raw materials through crushing, mixing, kneading, moulding and compaction, drying and other processes. During the production process, we adopt PLC control system to monitor and control the production data in real time to ensure that the quality and output of mechanism sand meet the expected requirements.
Investment Analysis
The investment of the project with an annual output of one million tonnes of sand making building mainly includes equipment purchase cost, construction cost, installation cost and other production and operation costs. According to market research and costing, the project is expected to have a total investment of 50 million yuan. In terms of investment return, the average annual net profit is expected to be 10 million yuan, and the payback period is 4.5 years
Environmental Protection
In the project of one million tonnes per year sand making building, we will adopt the closed production process to reduce the pollution of dust and noise. At the same time, we will adopt bag filter and other equipment to collect the dust generated during the production process to reduce the impact on the environment. In terms of wastewater treatment, we will adopt a recycled water use system to reuse wastewater and reduce water consumption. Through the implementation of these measures, this project will greatly reduce the impact on the environment and meet the requirements of environmental protection.
Technical parameters
107reservation successful
Mobile crusher is a one-stop crushing equipment for stone crushing with flexibility and mobility, which is one of the indispensable equipments for modern construction, and is widely used in mines, construction sites, road construction and other fields.
At present, the domestic mechanism of sand technology is being updated and improved day by day, in response to market demand, research and development and production of cone sand making machine in the field of sand production has been widely used, known as pebble sand making tool.
Kaolin Raymond Mill is a high-tech skill grinding equipment, which can process raw materials into micron or nano-scale micro-powder, and has been widely used in various industries. Such as mining, building materials, chemical industry, metallurgy and other industries, can be limestone, calcite, barite, chemical raw materials, such as Moh's hardness is not greater than 7, humidity in the following 6% of more than 300 kinds of non-inflammable and explosive materials for grinding and processing, the finished product granularity of 30-800 mesh can be adjusted between.
Mobile crusher is a one-stop crushing equipment for stone crushing with flexibility and mobility, which is one of the indispensable equipments for modern construction, and is widely used in mines, construction sites, road construction and other fields.
At present, the domestic mechanism of sand technology is being updated and improved day by day, in response to market demand, research and development and production of cone sand making machine in the field of sand production has been widely used, known as pebble sand making tool.
Kaolin Raymond Mill is a high-tech skill grinding equipment, which can process raw materials into micron or nano-scale micro-powder, and has been widely used in various industries. Such as mining, building materials, chemical industry, metallurgy and other industries, can be limestone, calcite, barite, chemical raw materials, such as Moh's hardness is not greater than 7, humidity in the following 6% of more than 300 kinds of non-inflammable and explosive materials for grinding and processing, the finished product granularity of 30-800 mesh can be adjusted between.
Mobile crusher is a one-stop crushing equipment for stone crushing with flexibility and mobility, which is one of the indispensable equipments for modern construction, and is widely used in mines, construction sites, road construction and other fields.
At present, the domestic mechanism of sand technology is being updated and improved day by day, in response to market demand, research and development and production of cone sand making machine in the field of sand production has been widely used, known as pebble sand making tool.
Kaolin Raymond Mill is a high-tech skill grinding equipment, which can process raw materials into micron or nano-scale micro-powder, and has been widely used in various industries. Such as mining, building materials, chemical industry, metallurgy and other industries, can be limestone, calcite, barite, chemical raw materials, such as Moh's hardness is not greater than 7, humidity in the following 6% of more than 300 kinds of non-inflammable and explosive materials for grinding and processing, the finished product granularity of 30-800 mesh can be adjusted between.
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The rocks are harder because of there is iron ore inside. The project uses 600*130 vibrating feeder, PE1000*1200 jaw crusher, two HST300 single cylinder cone crusher two, two JYS1238 sand making machine, four vibrating screen, four sand washing machine, one sand recovery machine, capacity design is 300t/h.
This project is a sand making production line with an hourly output of 200 tons. The equipment used includes vibrating feeder, single cylinder cone crusher, multi-cylinder cone crusher, sand making machine, 4 vibrating screens, 4 sand washing machines and sand recovery&dehydration integrated machine.
The equipment aspect of this project includes PE870*1060 jaw crusher, PF1515 impact crusher, JYT5145 sand making machine and two 2470 vibrating screens. The equipment is used for limestone crushing and sand making. Shaanxi Province is rich in limestone resources and has many limestone aggregate plants, and this set of equipment from Jianye Company has good feedback in the local area.
The production line adopts the high-pressure mill and environmental protection equipment produced by Jianye Heavy Industry, using advanced grinding process technology to start the construction of an annual output of 50,000 tonnes of slag micro-powder production line project.
The user uses calcined petroleum coke to grind and make powder, and the finished coke powder is mainly used for processing graphite electrodes. In recent years, the price of coke powder rises, the user spends tens of millions of dollars to build a production line with an annual output of 60,000-100,000 tonnes of high-quality coke powder, which is the first phase of the project, using two sets of 6R4528 high-pressure grinding mills of Jianye Company.
The project is mainly used for grinding limestone, gypsum and other soft materials. The equipment chosen is Jianye 4528 grinding mill with a fineness of 200 mesh and a capacity of 12t/h.
Project configuration: Jaw Crusher PE900*1200, Cone Crusher HST315T, Vertical Shaft Impact Crusher VSI6X1263, Heavy Duty Vibrating Screen 2YKZ3080/3YKZ3080, Vibrating Feeder ZG1220Z/ZSW1360, Twin Screw Sand Washer 2XL1120, Bar Vibrating Feeder ZSW1360B, Bucket Wheel Sand Washing Machine DS4024, dewatering screen TS2450 many types of equipment. They will work together with the whole production line to crush and process the sand trap cobbles and mountain ores into natural sand, mechanism sand, and uniform material.
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